How Solar Panels are recycled
Currently, two types of Solar Panels are used in the UK, silicon-based and thin-film-based; therefore, there are two different recycling methods.
First, it is important to understand the materials that go into making a solar panel.
Silicon-based Solar Panels are recycled and are constructed from a mix of different materials, such as 76% glass, 10% plastic, 8% aluminium, 5% silicon and 1% metals. In contrast, Thin-film-based Solar Panels are constructed from 89% glass, 4% plastic, 6% aluminium and 1% metals.
Silicon-based solar panels are first disassembled to remove the glass and aluminium.
95% of the removed glass is reused, as well as 100% of the aluminium.
The rest of the solar panel is then sent for thermal processing at 500 degrees Celsius. This method will evaporate the covering plastic, which is used to fuel the thermal processing itself.
Next, the cell models are removed, with 80% of them being reused. Any cell modules that cannot be reused will instead have the silicon wafers etched off, which are then melted down.
Following this, 85% of the silicon is reused, concluding the recycling process for Silicon-based Solar Panels.
Thin-film-based Solar Panels use a different method entirely.
First, the solar panels are shredded into smaller pieces to remove the lamination.
The resulting small pieces are then fed through a rotating screw which separates the solid and liquid components.
Following this, they are then positioned into a bath of acid and peroxide which then removes the film.
After that, the materials are then separated through vibration, with the glass being rinsed and reused. 90% of the glass in a thin-film solar panel can be reused.
Following the removal process of the glass, the rest of the materials are dried via a dewatering procedure. Once this is done, the materials are then separated and processed.
95% of the semiconductor materials in each solar panel can be reused.